Humidity control with enthalpy heat exchangers – smart, hygienic approach to indoor air quality

In modern ventilation, managing humidity is just as critical as controlling temperature. That’s where enthalpy heat exchangers stand out – they not only recover heat, but also preserve indoor moisture balance, ensuring comfort, energy savings, and hygiene.

🔍 What is an enthalpy heat exchanger?

An enthalpy heat exchanger is an air-to-air energy recovery device that transfers both sensible heat (temperature) and latent heat (moisture) between supply and exhaust air streams. It uses a special membrane that enables water vapor to pass while blocking air, contaminants, and particles.


⚙️ How does it work?


At the heart of the exchanger is a semi-permeable membrane designed for selective diffusion. When warm, humid air from inside the building flows past one side of the membrane, and cooler, drier outdoor air flows on the opposite side, a vapor pressure difference occurs.

This drives water vapor molecules to naturally diffuse through the membrane – humidifying the incoming air in winter or stabilizing it in transitional seasons.

At the same time, the membrane:

1. Allows only water vapor to pass

2. Blocks gases, odors, viruses, and microorganisms, ensuring clean and hygienic air transfer without direct mixing.


✅ Advantages

  • Humidity balance – keeps indoor relative humidity at optimal levels (40-60%) to support comfort and health.
  • Energy efficiency – reduces the need for active humidification or dehumidification, cutting HVAC energy costs.
  • Hygienic operation – the membrane prevents the transfer of bacteria, viruses, gases, and mold spores – critical for health-sensitive environments.
  • Virus protection – during events like the COVID-19 pandemic, enthalpy exchangers provided a safe ventilation method without risking airborne cross-contamination.
  • Mold-resistant – made from non-organic, moisture-stable material, the membrane does not support mold growth or “blooming.”
  • Comfort enhancement – prevents dry air in winter and excessive humidity in summer.
  • Stable indoor air quality -supplies fresh, conditioned air while maintaining clean separation from exhaust air.


🏢 Best applications

Enthalpy heat exchangers are most effective in climates with cold winters or mixed seasons, where maintaining indoor humidity is important and heat recovery contributes to energy savings.

In very hot and humid climates, however, they may not be ideal for applications requiring significant dehumidification – sensible-only or desiccant-based systems may be better suited in such cases.


Typical applications include:

🏠 Residential homes – improving comfort and air quality, especially in colder regions.

🏫 Schools and offices – promoting well-being, reducing sick leave, and improving concentration.

🏥 Healthcare and senior facilities – where humidity control and air hygiene are essential.

📚 Museums and archives – to protect sensitive materials from fluctuations in moisture.

🏨 Hotels – ensuring guest comfort and consistent indoor climate throughout the year.

🏢 Passive or high-efficiency buildings – where airtightness and moisture balance are vital.

Enthalpy heat exchangers offer more than just energy savings – they create healthier, more stable indoor environments, making them a smart choice for modern ventilation needs.

ZERN ENGINEERING achieved Hygiene Certification VDI 6022

We are proud to announce that our plate heat exchangers have officially passed VDI 6022 certification, demonstrating our commitment to maintaining the highest hygiene and safety standards in ventilation technology.

🔍What is VDI 6022, and why does it matter?

VDI 6022 is one of the most comprehensive European standards for ensuring hygienic air quality in HVAC systems. It sets strict requirements for the design, materials, cleanability and microbiological safety of ventilation components used in sensitive environments such as hospitals, schools and public buildings.

🧪 Certified according to multiple international hygiene standards:

Our testing and validation covered compliance with the following standards:

✅ VDI 3803, sheet 1 (05/2020)

✅ DIN 1946, part 4 (09/2018)

✅ ÖNORM H 6020 (03/2024)

✅ ÖNORM H 6021 (01/2023)

✅ SWKI VA104-01 (01/2019)

✅ SWKI VA105-01 (08/2015)

These validations confirm that our solutions meet the highest hygiene standards, reinforcing their suitability for health-critical applications across a wide range of building environments.

📐Why these methods are important?

Conformity with multiple standards means our products have been assessed from different regional and methodological perspectives, ensuring:

– Compatibility with various national building codes.

– Reliable protection against microbial growth.

– Long-term hygienic performance with low maintenance effort.

♻️ Why it matters?

This certification is more than just a label – it reflects our commitment to continuous improvement and our alignment with international quality standards.

At ZERN ENGINEERING, we believe that innovation must go hand in hand with responsibility, and we are dedicated to moving forward, not standing still.

🔗 Welcome to explore more
✉️ If you have any questions, don’t hesitate to reach out

Thank you for trusting ZERN ENGINEERING.

Effective solutions for energy recovery.

Rotary heat exchangers – a smart step toward the future of ventilation

As HVAC systems evolve to meet growing demands for energy efficiency, indoor air quality, and sustainability, choosing the right heat recovery technology becomes a strategic decision. Rotary heat exchangers continue to play a vital role in many modern ventilation applications — thanks to their versatility and well-balanced performance.


Why rotary heat exchangers?

✅ Dual energy recovery – transfers both sensible heat and moisture for improved indoor comfort (when using enthalpy or sorption rotors)

✅ Stable in cold climates – less prone to frost formation compared to plate exchangers

✅ Compact & adaptable – space-saving design with controllable rotor speed and purge options

✅ Humidity control – helps maintain comfortable indoor humidity levels in winter


💡 Rotary heat exchangers come in several types, each suited to different project needs:

  • Condensation-type. Recovers sensible heat by condensing moisture from the exhaust air — ideal for dry recovery
  • Enthalpy-type. Uses a hygroscopic coating to recover both heat and moisture through sorption and desorption
  • Sorption-type. Offers enhanced latent recovery, particularly effective in climates with large humidity differences


🔸 Compared to other technologies

  • Sensible-only plate exchangers offer the highest thermal efficiency (up to 90%) but cannot transfer moisture and are more susceptible to frosting
  • Enthalpy plate exchangers recover some moisture via membrane diffusion but are less efficient and not dynamically adjustable
  • Glycol systems work over long distances but require pumps, antifreeze, and consume more energy


Where rotary heat exchangers work best?

🏢 Commercial and office buildings – year-round ventilation with improved comfort and humidity balance

🌡 Cold climates – frost-resistant operation with consistent energy recovery

🛠 Compact AHUs – perfect for tight spaces

🏭 Industrial and mixed-use facilities – ideal for high-demand and continuous-use systems

🔄 Demand-based systems – dynamic control over rotor speed and purge sectors for seasonal adjustment

⚖️ Efficiency alone isn’t everything

While plate exchangers may excel in dry heat transfer, rotary heat exchangers offer greater adaptability — combining energy savings, humidity control, and operational stability in one compact solution.

At ZERN ENGINEERING, we design and manufacture rotary heat exchangers that support the next generation of smart, efficient, and resilient ventilation systems.

Let’s engineer the air — efficiently.